SAAM@Offshore

Innovative Large Components for Offshore Facilities Using Submerged-Arc Additive Manufacturing

Sustainable Energy Icon
Icon Maritime Systems

Brief Description

This research project focuses on the implementation of the additive manufacturing process based on submerged arc welding (“Submerged Arc Additive Manufacturing”—SAAM) for the production of structural components and corrosion-protective coatings for offshore renewable energy installations. SAAM technology offers significant advantages in the production of large components with complex geometries. In particular, it provides high design flexibility combined with material savings. It also increases energy efficiency and cost-effectiveness by shortening and optimizing the manufacturing process chain. Finally, it enables the application of multi-material protective coatings to existing components.

 

Against this backdrop, three central objectives emerge:

  1. Resource efficiency in material use (sustainability)
  2. Energy efficiency during manufacturing processes
  3. Increased durability of structural components (corrosion protection)

 

The research project aims to identify further industrial applications for additive manufacturing processes

. This includes lowering the barrier to entry for their use, particularly in Schleswig-Holstein’s industrial landscape—which is dominated by small and medium-sized enterprises—but also throughout Germany. Last but not least, the project results will contribute to strengthening Schleswig-Holstein’s position as a leader in the energy transition.

Funding Provider

Schleswig-Holstein Energy and Climate Protection Association, LLC (EKSH)

Grant Amount

€174,972.10

Duration

January 1, 2026 – December 31, 2027

Contact Person

Prof. Dr.-Ing. Alexander Mattes

Project Partner

Parsberg-Lupburg Technology Campus

Menck GmbH,

ULRICH SCHÄFER Steel Construction GmbH & Co. KG,

GERMAN NAVAL YARDS Kiel GmbH,

TKMS